Buku Lotsogolera Mwatsatanetsatane la Granite Platform Leveling: Onetsetsani Kuti Muli ndi Kuyeza Moyenera & Kukonza Machining

Mapulatifomu a granite—kuphatikizapo mbale za granite zolondola, mbale zowunikira, ndi nsanja za zida—ndi zida zoyambira popanga zinthu molondola, kuyeza, ndi kuwongolera khalidwe. Opangidwa kuchokera ku granite yapamwamba ya "Jinan Green" (mwala wodziwika padziko lonse lapansi) kudzera mu CNC machining ndi hand lapping, mapulatifomu awa ali ndi mawonekedwe akuda okongola, kapangidwe kolimba, komanso kapangidwe kofanana. Ubwino wawo waukulu—mphamvu yayikulu (mphamvu yokakamiza ≥2500kg/cm²), kuuma kwa Mohs 6-7, komanso kukana dzimbiri, ma acid, ndi maginito—zimawathandiza kukhala olondola kwambiri pansi pa katundu wolemera komanso kusinthasintha kwa kutentha kwabwinobwino. Komabe, ngakhale nsanja ya granite yapamwamba kwambiri sidzapereka zotsatira zolondola popanda kulinganiza bwino. Monga wogulitsa wamkulu padziko lonse lapansi wa zida za granite zolondola, ZHHIMG yadzipereka kugawana njira zaukadaulo zolinganiza, kukuthandizani kukulitsa magwiridwe antchito a nsanja yanu ya granite.

1. Chifukwa Chake Kulinganiza Koyenera N'kofunika Kwambiri pa Mapulatifomu a Granite

Pulatifomu ya granite yolakwika imawononga kufunika kwake kwakukulu ngati malo owunikira molondola:
  • Zolakwika pa Muyeso: Ngakhale kusiyana kwa 0.01mm/m kuchokera pa mulingo kungayambitse kuwerenga kolakwika poyang'ana zida zazing'ono zogwirira ntchito (monga zigawo za semiconductor kapena magiya olondola).
  • Kugawa Katundu Wosafanana: Pakapita nthawi, kulemera kosalinganika pa zothandizira za nsanja kungayambitse kusintha pang'ono kwa granite, zomwe zingawononge kulondola kwake kosatha.
  • Kulephera kwa Zipangizo: Pa nsanja zomwe zimagwiritsidwa ntchito ngati maziko a makina a CNC kapena matebulo ogwirira ntchito a CMM, kusokonekera kwa mulingo kungayambitse kugwedezeka kwambiri, kuchepetsa nthawi yogwiritsira ntchito zida komanso kulondola kwa makina.
Kulinganiza bwino kumaonetsetsa kuti malo ogwirira ntchito a nsanjayi amakhalabe olondola—kusunga kulondola kwake (mpaka Giredi 00, cholakwika cha flatness ≤0.003mm/m2) ndikuwonjezera nthawi yake yogwirira ntchito (zaka zoposa 10).

2. Kukonzekera Kusapitirira Muyeso: Zida & Kukhazikitsa

Musanayambe, sonkhanitsani zida zofunika ndikuwonetsetsa kuti malo oyikamo akukwaniritsa zofunikira zoyambira kuti mupewe kuyambiranso ntchito.

2.1 Zida Zofunikira

Chida Cholinga
Mlingo Wamagetsi Woyesedwa (kulondola kwa 0.001mm/m) Kuti muyeze bwino kwambiri (ndi bwino kugwiritsa ntchito nsanja za Giredi 0/00).
Mulingo wa Buluu (kulondola kwa 0.02mm/m) Pakufufuza mozama kapena mobwerezabwereza (koyenera mapulatifomu a Giredi 1).
Chosinthika cha Granite Platform Stand Iyenera kukhala ndi mphamvu yonyamula katundu ≥1.5x kulemera kwa nsanjayo (monga, nsanja ya 1000×800mm imafuna choyimilira cha 200kg+).
Kuyeza tepi (kulondola kwa mm) Kuyika pakati pa nsanjayo pa choyimilira ndikuwonetsetsa kuti chithandizo chikugawidwa mofanana.
Seti ya Hex Wrench Kusintha mapazi olinganiza a choyimilira (chogwirizana ndi zomangira za choyimiliracho).

2.2 Zofunikira pa Zachilengedwe

  • Malo Okhazikika: Ikani choyimiliracho pansi pa konkire yolimba (osati malo amatabwa kapena a kapeti) kuti mupewe kugwedezeka kapena kumira.
  • Kuwongolera Kutentha: Chitani zinthu molingana m'chipinda chomwe chili ndi kutentha kokhazikika (20±2℃) komanso chinyezi chochepa (40%-60%)—kusinthasintha kwa kutentha kungayambitse kukulira/kupindika kwakanthawi kwa granite, komanso kusinthasintha kwa mawerengedwe.
  • Kugwedezeka Kochepa: Sungani malo opanda makina olemera (monga ma lathe a CNC) kapena kuyenda kwa mapazi panthawi yokweza kuti muwonetsetse kuti muyeso ndi wolondola.

3. Njira Yoyezera Granite Platform Pang'onopang'ono

Tsatirani njira 8 izi zaukadaulo kuti mupeze mulingo woyenera—zogwiritsidwa ntchito pa nsanja zambiri za granite (makulidwe 300×200mm mpaka 4000×2000mm) ndi malo oimikapo magalimoto okhala ndi malo othandizira opitilira 5.

Gawo 1: Khazikitsani Chiyimitso Choyamba

Ikani choyimilira chosinthika pamalo omwe mukufuna. Gwedezani pang'onopang'ono choyimiliracho kuti muwone ngati sichikhazikika. Ngati chikugwedezeka, sinthani mapazi olinganiza (kuzungulira mozungulira mpaka pansi, mozungulira mozungulira kuti mukweze) mpaka choyimiliracho chikhale cholimba ndipo sichikuyendanso. Izi zimalepheretsa choyimiliracho kusuntha panthawi yoyika nsanja.

Gawo 2: Dziwani Mfundo Zothandizira Zoyambira ndi Zachiwiri

Malo ambiri oimikapo magalimoto ali ndi mfundo 5 zothandizira: zitatu mbali imodzi ndi ziwiri mbali inayo. Kuti muchepetse kusinthasintha (mfundo zitatu zosazungulira zimatanthauza mtunda), sankhani:
  • Mfundo Zothandizira Zoyambira: Mfundo yapakati (A1) ya mbali ya mfundo zitatu, kuphatikiza mfundo ziwiri zomaliza (A2, A3) ya mbali ya mfundo ziwiri. Mfundo zitatuzi zimapanga kansalu kakang'ono ka isosceles, kuonetsetsa kuti katundu akugawidwa bwino.
  • Mfundo Zothandizira Zachiwiri: Mfundo ziwiri zotsala (B1, B2) kumbali ya mfundo zitatu. Tsitsani izi pang'ono kuti zisakhudze nsanja poyamba—zidzayatsidwa pambuyo pake kuti pulatifomu isapatuke ikadzadzazidwa.
Pa maimidwe okhala ndi mapointi osawerengeka (monga 7), tsatirani mfundo zomwezo: sankhani mapointi atatu oyambira omwe amapanga kansalu kokhazikika, ndikutsitsa ena onse.

zida zolondola kwambiri

Gawo 3: Ikani Pulatifomu Pakati pa Chiyimidwe

Kwezani nsanja ya granite (gwiritsani ntchito makapu okokera kapena chida chonyamulira kuti musakanda pamwamba) ndikuyiyika pa choyimilira. Gwiritsani ntchito tepi yoyezera kuti muwone mtunda kuchokera m'mphepete mwa nsanja iliyonse mpaka m'mphepete molingana ndi choyimiliracho. Sinthani malo a nsanjayo mpaka mipata itakhala yofanana (±5mm) mbali zonse—izi zimatsimikizira kuti malo oyambira othandizira ali ndi kulemera kofanana.

Gawo 4: Onaninso Kukhazikika kwa Sitima

Mukayika nsanja, kankhirani pang'onopang'ono choyimiliracho kuchokera mbali zingapo kuti mutsimikizire kuti sichinasinthe. Ngati kusakhazikika kwapezeka, bwerezani Gawo 1 kuti mukonzenso mapazi a choyimiliracho—musapitirire mpaka choyimiliracho chitakhazikika bwino.

Gawo 5: Kulinganiza Moyenera Pogwiritsa Ntchito Mlingo Wamagetsi

Ichi ndi sitepe yofunika kwambiri kuti mupeze kulinganiza kolondola kolunjika:
  1. Ikani Mulingo: Ikani mulingo wamagetsi woyezedwa pamalo ogwirira ntchito a nsanjayo motsatira X-axis (kutalika). Lembani kuwerenga (N1).
  2. Tembenuzani & Yesani: Tembenuzani mulingo 90° motsutsana ndi wotchi kuti mugwirizane ndi Y-axis (m'lifupi). Lembani kuwerenga (N2).
  3. Sinthani Mfundo Zofunika Kwambiri Kutengera Mawerengedwe:
    • Ngati N1 (X-axis) ili ndi zotsatira zabwino (mbali yakumanzere ili pamwamba) ndipo N2 (Y-axis) ili ndi zotsatira zoyipa (mbali yakumbuyo ili pamwamba): Tsitsani A1 (mfundo yapakati) pozungulira phazi lake motsatira wotchi, ndikukweza A3 (mfundo yakumbuyo) motsatira wotchi.
    • Ngati N1 ili ndi negative (mbali yakumanja ili pamwamba) ndipo N2 ili ndi positive (mbali yakutsogolo ili pamwamba): Kwezani A1 ndikutsitsa A2 (malo oyambira kutsogolo).
    • Bwerezani miyeso ndi kusintha mpaka N1 ndi N2 zonse zili mkati mwa ±0.005mm/m (pa nsanja za Giredi 00) kapena ±0.01mm/m (pa nsanja za Giredi 0).
Pa kuchuluka kwa thovu: Sinthani mpaka thovu litakhazikika pakati pa mbali zonse ziwiri za X ndi Y—izi zikutanthauza kuti kukwera kwa thovu kwatha.

Gawo 6: Yambitsani Mfundo Zachiwiri Zothandizira

Mfundo zazikulu zikangofanana, pang'onopang'ono kwezani mfundo zothandizira zachiwiri (B1, B2) mpaka zitangokhudza pansi pa nsanjayo. Musamange kwambiri—mfundo zowonjezera zimangopereka chithandizo chothandizira kuti nsanjayo isapinde pansi pa katundu wolemera, osati kunyamula kulemera kwakukulu. Kumanga kwambiri kudzasokoneza mulingo womwe wapezeka mu Gawo 5.

Gawo 7: Kukalamba Kosasinthasintha & Kuyang'ananso

Mukamaliza kulinganiza koyamba, lolani nsanjayo iime popanda kusokonezedwa kwa maola 24. Izi zimathandiza kuti kupsinjika kulikonse komwe kwatsala mu granite kapena malo oyimilira kutuluke. Pambuyo pa maola 24, yesaninso ma axes a X ndi Y ndi mulingo wamagetsi. Ngati kupotoka kukupitirira mulingo wovomerezeka, bwerezani Gawo 5 kuti mubwezeretse. Pitirizani kugwiritsa ntchito nsanjayo mukangowerenga bwino.

Gawo 8: Konzani Macheke Okhazikika a Kuyeza

Ngakhale mutakonza bwino poyamba, kusintha kwa chilengedwe (monga kukhazikika kwa pansi, kusintha kwa kutentha) kungakhudze mulingo wa nsanjayo pakapita nthawi. Konzani nthawi yokonza:
  • Kugwiritsa Ntchito Kwambiri (monga, kukonza tsiku ndi tsiku): Yang'anani ndikusinthanso miyezi itatu iliyonse.
  • Kugwiritsa Ntchito Mopepuka (monga, kuyesa kwa labotale): Yendani miyezi 6 iliyonse.
  • Lembani deta yonse yolinganiza mu log yokonzera—izi zimathandiza kutsata kukhazikika kwa pulatifomu kwa nthawi yayitali ndikuzindikira mavuto omwe angakhalepo msanga.

4. Chithandizo cha ZHHIMG pa Kulinganiza Mapulatifomu a Granite

ZHHIMG sikuti imangopereka nsanja za granite zolondola kwambiri komanso imapereka chithandizo chokwanira kuti muwonetsetse kuti mukuchita bwino kwambiri:
  • Mapulatifomu Okonzedwa Pasadakhale: Mapulatifomu onse a granite a ZHHIMG amayesedwa bwino asanatumizidwe—kuchepetsa ntchito yomwe imachitika pamalopo.
  • Ma stand Okhazikika: Timapereka ma stand osinthika opangidwa kuti agwirizane ndi kukula ndi kulemera kwa nsanja yanu, ndi ma pad oletsa kugwedezeka kuti awonjezere kukhazikika.
  • Utumiki Wokweza Ma Leveling Pamalo: Pa maoda akuluakulu (mapulatifomu 5+) kapena mapulatifomu olondola kwambiri a Giredi 00, mainjiniya athu ovomerezeka ndi SGS amapereka maphunziro okweza ndi kupatsa ma leveling pamalo.
  • Zida Zoyezera: Timapereka milingo yamagetsi yoyezera komanso milingo ya thovu (yogwirizana ndi ISO 9001) kuti tiwonetsetse kuti mulingo wanu wamkati ndi wolondola.
Mapulatifomu onse a granite a ZHHIMG amapangidwa ndi granite yapamwamba ya Jinan Green, yokhala ndi madzi okwanira ≤0.13% ndi kuuma kwa Shore ≥70—kuonetsetsa kuti akusunga kulondola ngakhale atasinthidwa mobwerezabwereza.

5. Mafunso Ofunsidwa Kawirikawiri: Mafunso Okhudza Kulinganiza kwa Granite Platform

Q1: Kodi ndingathe kulinganiza nsanja ya granite popanda mulingo wamagetsi?

A1: Inde—gwiritsani ntchito mulingo wolondola kwambiri wa thovu (0.02mm/m) poyesa kulinganiza bwino. Komabe, pamapulatifomu a Giredi 00 (omwe amagwiritsidwa ntchito mu CMMs kapena kuwunika kolondola), mulingo wamagetsi umafunika kuti ukwaniritse miyezo yolondola kwambiri.

Q2: Nanga bwanji ngati malo anga oimikapo magalimoto ali ndi malo ochirikiza anayi okha?

A2: Pa maimidwe a mfundo 4, sankhani mfundo zitatu zazikulu (monga, kutsogolo-kumanzere, kutsogolo-kumanja, kumbuyo-pakati) kuti mupange kansalu kakang'ono, ndipo 4yo ikhale ngati mfundo yachiwiri. Tsatirani njira zomwezo monga pamwambapa.

Q3: Ndingadziwe bwanji ngati malo ena othandizira alimbikitsidwa bwino?

A3: Gwiritsani ntchito wrench ya torque (yokhazikika pa 5-10 N·m) kuti mulimbikitse mfundo zina—imani wrench ikadina. Izi zimatsimikizira kukhudzana pang'ono popanda kusokoneza mulingo.
Ngati mukufuna thandizo pa kulinganiza nsanja ya granite, kapena ngati mukufuna nsanja/masiteshoni a granite olondola kwambiri, funsani ZHHIMG lero. Gulu lathu lipereka malangizo apadera, maphunziro aulere olinganiza, komanso mtengo wopikisana—kukuthandizani kukhalabe olondola mosalekeza pantchito zanu.

Nthawi yotumizira: Ogasiti-22-2025