Kupanga Zinthu Zapamwamba: Chifukwa Chake Granite Imafotokoza Tsogolo la CMMs ndi Magawo Oyenda Molondola

Mu gawo la kupanga zinthu zapamwamba, komwe "micron" ndi gawo lofala ndipo "nanometer" ndiye malire atsopano, kukhulupirika kwa kapangidwe ka makina oyezera ndi mayendedwe sikungatheke kukambirana. Kaya ndiMakina Oyezera Ogwirizana (CMM)Poyang'ana masamba a turbine ya aerospace kapena ma wafers a Precision Motion Stage positioning mu semiconductor fab, magwiridwe antchito a dongosololi amachepetsedwa kwambiri ndi zinthu zake zoyambira.

Ku ZHHIMG, takhala zaka zambiri tikukulitsa luso ndi sayansi ya granite yamafakitale. Masiku ano, pamene mafakitale apadziko lonse lapansi akufuna kugwiritsa ntchito bwino kwambiri popanda kusokoneza kulondola, kuphatikiza kwa Granite Air Bearings ndi maziko olimba kwambiri kwakhala chinthu chofunikira kwambiri paukadaulo wapamwamba padziko lonse lapansi.

Chiyambi cha Metrology: CMM Granite Base

A Makina Oyezera Ogwirizana (CMM)Yapangidwa kuti ijambule mawonekedwe enieni a chinthu molondola kwambiri. Komabe, masensa a makinawo ndi olondola mofanana ndi chimango chomwe adayikidwapo.

M'mbuyomu, chitsulo chopangidwa ndi chitsulo chinali chinthu chomwe anthu ankasankha. Komabe, pamene metrology inasintha kuchoka ku labu yapadera kupita ku shopu, zofooka za chitsulo zinayamba kuonekera. Granite inakhala njira yabwino kwambiri pazifukwa zingapo zofunika:

1. Kutentha Kwambiri: Granite ili ndi kuchuluka kochepa kwambiri kwa kutentha komwe kumawonjezeka. Mosiyana ndi aluminiyamu kapena chitsulo, chomwe chimakula ndikuchepa kwambiri ndi kusintha pang'ono kwa kutentha, granite imakhalabe yokhazikika pamlingo wake. Izi ndizofunikira kwambiri kwa ma CMM omwe ayenera kusunga kulinganiza pakapita nthawi yayitali.

2. Kuchepetsa Kugwedezeka: Kapangidwe ka mchere wachilengedwe wa granite ndi kabwino kwambiri poyamwa kugwedezeka kwamphamvu. M'malo opangira mafakitale komwe makina olemera amachititsa kuti pansi pazigwedezeka nthawi zonse, maziko a granite amagwira ntchito ngati fyuluta yachilengedwe, kuonetsetsa kuti chofufuziracho chikhale chokhazikika.

3. Kukana Kudzikundikira: Mosiyana ndi zinthu zachitsulo, granite siichita dzimbiri kapena kusungunuka. Siifuna zophimba za mankhwala, zomwe zikanatha kuwonongeka ndikusokoneza kusalala kwa malo ofunikira pakapita nthawi.

Kusintha kwa Mayendedwe: Mabearings a Mlengalenga a Granite ndi Magawo Oyenda

Ngakhale maziko osasinthasintha amapereka kukhazikika, magawo osuntha a Precision Motion Stage amafunikira mawonekedwe osiyanasiyana: kupsinjika kochepa, kubwerezabwereza kwakukulu, komanso kusalala. Apa ndi pomweKubereka kwa Mlengalenga wa Granite(yomwe imadziwikanso kuti aerostatic bearing) imachita bwino kwambiri.

Maberiyani amakono a makina amadalira zinthu zozungulira (mipira kapena ma rollers) zomwe zimapangitsa kuti pakhale kukangana, kutentha, ndi "phokoso" mu mawonekedwe oyenda. Mosiyana ndi zimenezi, beriyani ya mpweya wa granite imanyamula ngolo yoyenda pa filimu yopyapyala ya mpweya wopanikizika, nthawi zambiri imakhala ndi makulidwe a ma microns a $5 mpaka $10 okha.

• Kusavala Kosakwanira: Popeza palibe kukhudzana kwenikweni pakati pa ngolo ndi chitsogozo cha granite, palibe kutayika konse. Kusungidwa bwino kwa siteji kudzapereka kulondola komweko kwa nanometer patatha zaka khumi kugwiritsidwa ntchito monga momwe kunachitira pa tsiku loyamba.

• Kudziyeretsa Kokha: Kutuluka kwa mpweya nthawi zonse kuchokera ku bearing kumaletsa fumbi ndi zinthu zodetsa kuti zisakhazikike pamwamba pa granite yolumikizidwa bwino, zomwe ndizofunikira kwambiri m'malo oyeretsera.

• Kuwongoka Kosayerekezeka: Pogwiritsa ntchito granite yolumikizidwa bwino ngati njanji yotsogolera, ma bearing a mpweya amatha kuyenda molunjika momwe njanji zamakina sizingafanane. Filimu ya mpweya "imachotsa" zolakwika zilizonse za pamwamba, zomwe zimapangitsa kuti mawonekedwe oyenda azikhala osasunthika kwambiri.

Kuphatikiza Dongosolo: Njira ya ZHHIMG

Ku ZHHIMG, sitipereka zinthu zopangira zokha, koma timapereka mayankho ogwirizana a OEM omwe amafunidwa kwambiri padziko lonse lapansi.Gawo Loyenda MolondolaYomangidwa pa zigawo zathu za granite ndi luso lapadera la mgwirizano.

Timagwiritsa ntchito mitundu yeniyeni ya "Black Granite" yodziwika ndi kuchuluka kwa quartz komanso kuchuluka kwake. Njira yathu yopangira zinthu imaphatikizapo njira zapadera zolumikizira zomwe zimafika pamlingo wosalala wopitilira DIN 876 Grade 000. Pamene mulingo uwu wa pamwamba uphatikizidwa ndi Granite Air Bearing, zotsatira zake zimakhala makina oyenda omwe amatha kuyimitsa sub-micron popanda kuthamanga kulikonse.

Kupitirira Muyeso: Ntchito Zosiyanasiyana Zamakampani

Kusintha kwa makina opangidwa ndi granite kumawonekera m'magawo osiyanasiyana aukadaulo wapamwamba:

• Semiconductor Lithography: Pamene zinthu za chip zikuchepa, magawo omwe amasuntha ma wafer ayenera kukhala athyathyathya komanso osatentha mokwanira. Granite ndiye chinthu chokhacho chomwe chimakwaniritsa miyezo yolimba iyi koma sichikhala ndi maginito.

• Kukonza Ma Laser Micro-machining: Ma laser amphamvu kwambiri amafuna kukhazikika kotheratu. Kapangidwe ka chimango cha granite kamathandiza kuti mutu wa laser usasunthike panthawi yosintha njira yoyendetsera liwiro lalikulu.

• Kujambula Zachipatala: Zipangizo zazikulu zojambulira zimagwiritsa ntchito zigawo za granite kuti zitsimikizire kuti gantry yolemera yozungulira imakhalabe yolumikizidwa mkati mwa ma micron, kuonetsetsa kuti zithunzi zowunikira zomwe zapezeka zikumveka bwino.

Kutsiliza: Mnzanu Wochete mu Precision

Mu dziko lamakono lopanga zinthu mwachangu kwambiri, granite ndiye mnzake wosalankhula amene amapangitsa kuti kulondola kutheke. Kuyambira patebulo lalikulu la Makina Oyezera Zinthu Ofanana ndi Mlatho (CMM) mpaka kuyenda mofulumira kwambiri kwa mphezi.Kubereka kwa Mlengalenga wa GranitePa siteji, zinthu zachilengedwezi sizingasinthidwe.

ZHHIMG ikupitilizabe kutsogolera makampaniwa pophatikiza luso lachikhalidwe ndi metrology yamakono. Pamene tikuyang'ana tsogolo la "Industry 4.0," udindo wa granite monga maziko a kulondola ndi wotetezeka kwambiri kuposa kale lonse.