Granite Base Component Processing & Lapping: Katswiri Waupangiri Wopanga Mwaluso

Kwamakasitomala apadziko lonse lapansi omwe amafunafuna zida za granite zolondola kwambiri, kumvetsetsa kayendedwe kaukadaulo ndikofunikira kuti zitsimikizire mtundu wazinthu ndikukwaniritsa zofunikira pakugwiritsa ntchito. Monga akatswiri opanga zida zamakina a granite (ZHHIMG), timatsatira mfundo zokhwima zogwirira ntchito komanso njira zopangira zasayansi kuti tipatse makasitomala zinthu zodalirika, zolondola kwambiri za granite. M'munsimu muli tsatanetsatane wa ndondomeko yokonza ndi kuyika zida za granite, komanso mfundo zazikuluzikulu.

1. Zoyenera Kukonzekera: Kudalira Zojambula Zojambula

Kukonza zigawo za maziko a granite ndi ntchito yosinthidwa mwamakonda komanso yolondola, yomwe imadalira kwathunthu zojambula zamakasitomala. Mosiyana ndi magawo osavuta omwe amatha kupangidwa ndi magawo oyambira monga malekezero ndi mawonekedwe, zigawo za maziko a granite zimaphatikizapo zovuta zamapangidwe (monga mawonekedwe onse, kuchuluka, malo, ndi kukula kwa mabowo, ndi kufananiza kulondola ndi zida zina). Popanda chojambula chathunthu, ndizosatheka kutsimikizira kugwirizana pakati pa chinthu chomaliza ndi zosowa zenizeni za kasitomala, ndipo ngakhale zolakwika zazing'ono zingayambitse kulephera kwa chigawocho kuti chiyike kapena kugwiritsidwa ntchito moyenera. Chifukwa chake, tisanayambe kupanga, tiyenera kutsimikizira chojambula chonse chojambula ndi kasitomala kuti tikhazikitse maziko olimba pakukonza kotsatira.

2. Kusankhidwa kwa Granite Slabs: Kutengera Zofunikira za Precision Grade

Ubwino wa ma slabs a granite umatsimikizira mwachindunji kukhazikika ndi moyo wautumiki wa gawo lomaliza la maziko. Timasankha ma slabs mosamalitsa molingana ndi kalasi yolondola ya maziko a granite, kuonetsetsa kuti zinthu zakuthupi (monga kuuma, kachulukidwe, kukhazikika kwamafuta, ndi kukana kuvala) zazinthuzo zimakwaniritsa miyezo yofananira.
  • Pazitsulo za granite zokhala ndi zofunikira zolondola (zoposa giredi 00): Timagwiritsa ntchito granite ya "Jinan Qing" yapamwamba kwambiri. Mtundu uwu wa granite uli ndi zinthu zabwino kwambiri zakuthupi, kuphatikizapo kachulukidwe kwambiri (≥2.8g/cm³), kuyamwa kwamadzi otsika (≤0.1%), ndi kukhazikika kwamphamvu kwamafuta (kuchuluka kwamafuta pang'ono). Ikhoza kukhalabe yokhazikika komanso yokhazikika ngakhale m'malo ovuta kugwira ntchito, ndikupangitsa kuti ikhale yabwino kwambiri pazinthu zamakina apamwamba kwambiri.
  • Pazigawo zamakina a granite kapena mbale za nsanja zokhala ndi giredi yolondola ya giredi 0: Timasankha "Zhangqiu Hei" granite. Mtundu uwu wa granite umapangidwa ku Zhangqiu, Shandong, ndipo mawonekedwe ake (monga kuuma, kukana kuvala, ndi kufanana kwapangidwe) ali pafupi kwambiri ndi "Jinan Qing". Sizimangokwaniritsa zofunikira zenizeni za zinthu za 0-grade komanso zimakhala ndi chiŵerengero cha mtengo wamtengo wapatali, zomwe zingathe kuchepetsa mtengo wamtengo wapatali wa kasitomala potengera kutsimikizira khalidwe.

3. Njira Yopangira ndi Kuyika: Kutsatira Mwatsatanetsatane Njira Zasayansi

Kukonza ndi kupukutidwa kwa zigawo zoyambira za granite kumaphatikizapo maulalo angapo, chilichonse chomwe chimafunikira kuwongolera kokhazikika kuti zitsimikizire kulondola kwazinthu zomaliza. Njira yeniyeni ndi iyi:

3.1 Kudula Movutikira ndi Kugaya Movuta: Kuyala Maziko Olondola

Pambuyo posankha slab yoyenera ya granite, choyamba timagwiritsa ntchito zipangizo zamakono (monga forklifts kapena cranes) kuti tinyamule slab ku makina odula miyala kuti apange mawonekedwe onse. Njira yodulira imatengera ukadaulo wowongolera manambala wolondola kwambiri kuti zitsimikizire kuti cholakwika chonse cha slab chimayendetsedwa pang'ono. Kenako, slab yodulidwa imasamutsidwa ku makina opera a CNC kuti akupera movutikira. Kupyolera mu ndondomeko yowonongeka, pamwamba pa slab imayikidwa poyamba, ndipo kusungunuka kwa chigawocho kumatha kufika mkati mwa 0.002mm pa mita imodzi pambuyo pa chiyanjano ichi. Sitepe iyi imayala maziko abwino akupera kwabwino kotsatira ndikuwonetsetsa kuti kukonza kotsatira kutha kuchitidwa bwino.

3.2 Kuyika Mokhazikika mu Msonkhano Wotentha Wanthawi Zonse: Tulutsani Kupsinjika Kwamkati

Pambuyo popera movutikira, gawo la granite silingasamutsidwe mwachindunji ku njira yopera bwino. M'malo mwake, imayenera kuyikidwa mokhazikika m'malo ophunzirira kutentha kwa tsiku limodzi. Chifukwa cha opaleshoniyi ndikuti panthawi yodula ndi kupukuta movutikira, slab ya granite idzakhudzidwa ndi mphamvu yamakina ndi kusintha kwa kutentha, zomwe zimapangitsa kuti pakhale kupsinjika kwamkati. Ngati chigawocho chikugwiritsidwa ntchito mwachindunji ndi kugaya bwino popanda kutulutsa kupanikizika kwamkati, kupanikizika kwamkati kudzatulutsidwa pang'onopang'ono panthawi yogwiritsira ntchito mankhwala, zomwe zingayambitse kusinthika kwa chigawocho ndikuwononga kulondola. Msonkhano wokhazikika wa kutentha (kuwongolera kutentha: 20 ± 2 ℃, kuwongolera chinyezi: 45 ± 5%) kungapereke malo okhazikika kuti atulutse kupsinjika kwamkati, kuonetsetsa kuti kupsinjika kwa mkati mwa gawoli kumatulutsidwa mokwanira komanso kukhazikika kwadongosolo la chigawocho.

3.3 Kuyika Pamanja: Kuwongolera Pang'onopang'ono kwa Surface Precision

Kupsinjika kwamkati kumatulutsidwa kwathunthu, gawo la granite limalowa pagawo laling'ono lamanja, lomwe ndi ulalo wofunikira kwambiri pakuwongolera kulondola kwapamwamba komanso kusalala kwa gawolo. Njira yopukutira imatengera njira yatsatane-tsatane, ndipo mitundu yosiyanasiyana ya mchenga wopopera imagwiritsidwa ntchito molingana ndi zofunikira zenizeni:
  • Choyamba, kupukuta kwa mchenga wouma: Gwiritsani ntchito mchenga wokhotakhota (monga 200#-400#) kuti mupititse patsogolo chigawocho ndikuchotsa zolakwika zomwe zimasiyidwa ndi kugaya mwamphamvu.
  • Kenako, kupukuta kwa mchenga wabwino: Bwezerani mchenga wonyezimira (monga 800 # -1200 #) kuti mupukutire pamwamba pa chigawocho, kuchepetsa kuuma kwa pamwamba ndikuwongolera kutha kwa pamwamba.
  • Pomaliza, kukulunga mwatsatanetsatane: Gwiritsani ntchito mchenga wokwera kwambiri (monga 2000#-5000#) pokonza bwino. Kupyolera mu sitepe iyi, kutsetsereka kwapamwamba ndi kulondola kwa chigawocho kumatha kufika pamlingo wokonzedweratu (monga giredi 00 kapena giredi 0).
Panthawi yopangira lapping, wogwiritsa ntchitoyo ayenera kuwongolera mosamalitsa mphamvu yopumira, liwiro, ndi nthawi kuti atsimikizire kufanana kwazomwe zimachitika. Pa nthawi yomweyi, mchenga wopopera uyenera kusinthidwa panthawi yake. Kugwiritsa ntchito mchenga wamtundu womwewo kwa nthawi yayitali sikungolephereka kuwongolera bwino komanso kungayambitsenso zokanda pamwamba pa chigawocho.

Kusamalira tebulo la granite

3.4 Kuyang'ana Pang'onopang'ono: Kuwonetsetsa Kuyenerera Kwambiri

Mukamaliza kupukuta bwino, timagwiritsa ntchito mulingo wamagetsi wolondola kwambiri kuti tiwone kusalala kwa gawo la maziko a granite. Njira yowunikirayi imatenga njira yolowera nthawi zonse: mulingo wamagetsi umayikidwa pamwamba pa gawolo, ndipo deta imalembedwa potsetsereka panjira yokhazikitsidwa kale (monga mayendedwe opingasa, ofukula, ndi ma diagonal). Deta yojambulidwa imawunikidwa ndikufananizidwa ndi mulingo wolondola wagiredi. Ngati flatness ikugwirizana ndi muyezo, chigawocho chikhoza kulowa mu ndondomeko yotsatira (kubowola ndi kuikapo); ngati sichikukwaniritsa mulingo, ndikofunikira kubwereranso pagawo lokonzekera bwino kuti likonzenso mpaka kulondola kuyeneretsedwa. Mulingo wamagetsi womwe timagwiritsa ntchito uli ndi kuyeza kwake mpaka 0.001mm/m, komwe kumatha kuzindikira bwino kusalala kwa chigawocho ndikuwonetsetsa kuti chinthucho chikukwaniritsa zofunikira za kasitomala.

3.5 Kubowola ndi Kuyika Kuyika: Kuwongolera Mozama kwa Bowo la Position Kulondola

Kubowola ndi kuyika zoikamo ndi maulalo omaliza ofunikira pakukonza zigawo za maziko a granite, komanso kulondola kwa dzenje ndi mtundu wa kuyikako kumakhudza mwachindunji kuyika ndi kugwiritsa ntchito chigawocho.
  • Kubowola: Timagwiritsa ntchito makina owongolera manambala olondola kwambiri pobowola. Asanayambe kubowola, malo a dzenje amayikidwa molondola molingana ndi zojambula zojambula, ndipo magawo obowola (monga liwiro la kubowola ndi mlingo wa chakudya) amaikidwa molingana ndi kuuma kwa granite. Panthawi yobowola, timagwiritsa ntchito madzi ozizira kuti tiziziziritsa pobowola ndi chigawocho kuti tipewe kutsekemera kwazitsulo kuti zisatenthe ndi kuwononga chigawocho, komanso kuchepetsa kuchitika kwa ming'alu kuzungulira dzenje.
  • Lowetsani kukhazikitsa: Pambuyo pobowola, ndikofunikira kuyeretsa ndikuwongolera mkati mwa dzenje kaye (chotsani zinyalala ndi ma burrs mu dzenje kuti mutsimikizire kusalala kwa khoma la dzenje). Kenaka, choyikapo chitsulo (kawirikawiri chopangidwa ndi chitsulo champhamvu kwambiri kapena chitsulo chosapanga dzimbiri) chimalowetsedwa mu dzenje. Kukwanira pakati pa kuyikapo ndi dzenje kuyenera kukhala kolimba, ndipo pamwamba pa kuyikapo kuyenera kugwedezeka ndi pamwamba pa chigawocho kuonetsetsa kuti choyikacho chikhoza kunyamula katunduyo ndikupewa kusokoneza kuyika kwa zipangizo zina.
Tiyenera kuzindikira kuti kubowola kwa zigawo za granite m'munsi kuli ndi zofunika kwambiri kuti zikhale zolondola. Ngakhale cholakwika chaching'ono (monga kupatuka kwa dzenje la 0.1mm) kungayambitse kulephera kwa chigawocho kuti chigwiritsidwe ntchito moyenera, ndipo gawo lowonongeka limatha kuchotsedwa, ndipo silabu yatsopano ya granite iyenera kusankhidwa kuti ikonzedwenso. Choncho, pobowola, takhazikitsa maulalo angapo oyendera kuti tiwonetsetse kuti malowo ali olondola.

4. Chifukwa Chiyani Sankhani ZHHIMG ya Granite Base Component Processing?

  • Professional Technical Team: Tili ndi gulu la akatswiri odziwa ntchito zamainjiniya ndi amisiri omwe amadziwa bwino za zida zosiyanasiyana za granite komanso ukadaulo wopangira zida zolondola, ndipo atha kupereka chithandizo chaukadaulo ndi mayankho malinga ndi zosowa za kasitomala.
  • Zida Zopangira MwaukadauloZida: Tili ndi zida zonse zotsogola, kuphatikiza makina odulira a CNC, makina opukutira a CNC, milingo yamagetsi yolondola kwambiri, ndi makina obowola a CNC, omwe angatsimikizire kulondola komanso magwiridwe antchito.
  • Dongosolo Lolimba Lowongolera Ubwino: Kuchokera pakusankhidwa kwa ma slabs mpaka kuwunika komaliza kwa zinthu, takhazikitsa njira yoyendetsera bwino kwambiri, ndipo ulalo uliwonse umayang'aniridwa ndi munthu wodzipereka kuti atsimikizire kuti mtundu wa chinthu chilichonse ukukwaniritsa.
  • Utumiki Wokhazikika: Titha kupereka ntchito zosinthidwa makonda malinga ndi zojambula zamakasitomala ndi zofunikira zolondola, ndikusintha mosinthika njira yosinthira kuti ikwaniritse zosowa zosiyanasiyana za makasitomala.
Ngati mukufuna zigawo za maziko a granite ndipo mukufuna katswiri wopanga kuti apereke ntchito zogwirira ntchito, chonde omasuka kulankhula nafe. Tikupatsirani zambiri zamalonda, mayankho aukadaulo, ndi ntchito zamawu, ndikugwira ntchito nanu kuti mupange zida zamakina apamwamba kwambiri, zolondola kwambiri.

Nthawi yotumiza: Aug-24-2025