Kodi Mungakonze Bwanji Mapanelo Athyathyathya a Granite? Zofunikira Zofunikira Pakukhazikitsa

Kukhazikika ndi kulondola kwa makina aliwonse olondola kwambiri—kuyambira Makina Oyezera Ogwirizanitsa (CMMs) akuluakulu mpaka zida zapamwamba za semiconductor lithography—kumadalira kwambiri maziko ake a granite. Pogwira ntchito ndi maziko a monolithic a kukula kwakukulu, kapena Mapanelo Ozungulira a Granite okhala ndi magawo ambiri, njira yosonkhanitsira ndi kukhazikitsa ndiyofunikira kwambiri monga momwe kupanga kumakhalira molondola. Kungoyika gulu lomalizidwa sikokwanira; zofunikira zenizeni zachilengedwe ndi kapangidwe kake ziyenera kukwaniritsidwa kuti zisunge ndikugwiritsa ntchito kusalala kwa sub-micron yovomerezeka ya gululo.

1. Maziko: Chigawo Chokhazikika, Chokhazikika

Lingaliro lolakwika kwambiri ndilakuti gulu la granite lolondola, monga lomwe linapangidwa kuchokera ku ZHHIMG® Black Granite yathu yolimba kwambiri (3100 kg/m³), lingathe kukonza pansi losakhazikika. Ngakhale granite imapereka kulimba kwapadera, iyenera kuthandizidwa ndi kapangidwe kopangidwa kuti isapatuke kwa nthawi yayitali.

Malo osonkhanitsira ayenera kukhala ndi konkriti yomwe siili yofanana komanso yokonzedwa bwino, nthawi zambiri malinga ndi zomwe asilikali amafuna pa makulidwe ndi kuchulukana—monga momwe zilili ndi pansi pa konkriti yolimba kwambiri ya $1000mm$ m'maholo osonkhanitsira a ZHHIMG. Chofunika kwambiri, konkriti iyi iyenera kuchotsedwa kuzinthu zakunja zogwedezeka. Pakupanga maziko athu akuluakulu a makina, timaphatikiza malingaliro monga ngalande yotsutsana ndi kugwedezeka yozungulira zipinda zathu za metrology kuti titsimikizire kuti maziko ake ndi osasunthika komanso opatukana.

2. Gawo Lodzipatula: Kugawa ndi Kulinganiza

Kulumikizana mwachindunji pakati pa gulu la granite ndi maziko a konkriti sikuloledwa. Maziko a granite ayenera kuthandizidwa pa mfundo zinazake, zowerengedwa mwa masamu kuti achepetse kupsinjika kwamkati ndikusunga mawonekedwe ake ovomerezeka. Izi zimafuna njira yolemerera yaukadaulo komanso wosanjikiza wa grouting.

Gulu likayikidwa bwino pogwiritsa ntchito ma jacks kapena ma wedge osinthika, grout yamphamvu kwambiri, yosachepera, yolondola imapopedwa m'bowo lomwe lili pakati pa granite ndi substrate. Grout yapaderayi imachiritsa kupanga mawonekedwe ofanana, okhala ndi kulemera kwakukulu omwe amagawa kulemera kwa gululo mofanana, kuteteza kugwa kapena kusokonekera komwe kungayambitse kupsinjika kwamkati ndikuchepetsa kusalala pakapita nthawi. Gawoli limasintha bwino gulu la granite ndi maziko kukhala chinthu chimodzi, chogwirizana, komanso cholimba.

3. Kufanana kwa Kutentha ndi Nthawi

Monga momwe zimakhalira ndi ntchito zonse zowerengera bwino kwambiri, kuleza mtima n'kofunika kwambiri. Granite panel, grouting material, ndi konkire substrate zonse ziyenera kufika pamlingo wofanana ndi kutentha ndi malo ozungulira ntchito zisanachitike macheke omaliza a mayendedwe. Izi zitha kutenga masiku ambiri kuti mapanelo akuluakulu azitha.

Kuphatikiza apo, kusintha kwa ma leveling—kochitidwa pogwiritsa ntchito zida monga laser interferometers ndi ma level amagetsi—kuyenera kuchitika pang'onopang'ono, mphindi zochepa, zomwe zimapangitsa kuti zinthuzo zikhazikike. Akatswiri athu odziwa bwino ntchito, omwe amatsatira miyezo yokhwima yapadziko lonse lapansi (DIN, ASME), akumvetsa kuti kufulumizitsa ma leveling omaliza kungayambitse kupsinjika kobisika, komwe kudzawonekera pambuyo pake ngati kulondola kukuyenda.

4. Kuphatikiza Zigawo ndi Kukhazikitsa Mwamakonda

Pa ZHHIMG's Granite Components kapena Granite Flat Panels zomwe zimaphatikiza ma linear motors, air bearing, kapena CMM rails, kusonkhana komaliza kumafuna ukhondo wokwanira. Zipinda zathu zodzipangira zoyera, zomwe zimafanana ndi malo ogwiritsira ntchito zida za semiconductor, ndizofunikira chifukwa ngakhale tinthu tating'onoting'ono ta fumbi tomwe timagwidwa pakati pa granite ndi chitsulo tingayambitse kusokonekera pang'ono. Cholumikizira chilichonse chiyenera kutsukidwa mosamala ndikuyang'aniridwa musanamange komaliza, kuonetsetsa kuti kukhazikika kwa gawolo kwasamutsidwa bwino mu makina okha.

Mwa kutsatira zofunikira izi, makasitomala amaonetsetsa kuti sakungoyika gawo lokha, komanso akukwaniritsa bwino Datum yoyenera ya zida zawo zolondola kwambiri—maziko otsimikiziridwa ndi sayansi ya zinthu ndi luso la ZHHIMG popanga.