Momwe Mungasankhire Njira Yoyenera Yopera Granite Yabwino Kwambiri

Mu dziko la kupanga zinthu molondola kwambiri, nsanja ya granite ndiye muyezo wapamwamba kwambiri. Komabe, anthu ambiri akunja kwa makampani amaganiza kuti kutsirizika kopanda cholakwika komanso kusalala kwa sub-micron komwe kumachitika pazinthu zazikuluzi ndi zotsatira za makina opangidwa okha komanso apamwamba. Zoona zake, monga momwe timachitira ku ZHONGHUI Group (ZHHIMG®), ndi kuphatikiza kwapamwamba kwa minofu yamafakitale ndi luso losasinthika la anthu.

Kumvetsetsa njira zosiyanasiyana zomalizira—ndi kudziwa nthawi yozigwiritsira ntchito—ndikofunikira kwambiri kuti tikwaniritse zofunikira zolondola kwambiri m'magawo monga semiconductor lithography, high-end metrology, ndi advanced assembly assembly.

Ulendo Wamagawo Ambiri Wopita ku Kulondola

Kupanga nsanja yolondola ya granite si njira imodzi yokha; ndi njira yosankhidwa mosamala yochotsera zinthu. Gawo lililonse lapangidwa kuti lichepetse zolakwika za geometric ndi kukhwima kwa pamwamba pomwe limachepetsa kupsinjika kwa mkati mwa zinthuzo.

Ulendo umayamba pambuyo poti granite slab yaiwisi yadulidwa kufika pa kukula kofanana. Gawo loyambali limadalira makina olemera kuti achotse zinthu zambiri. Timagwiritsa ntchito makina akuluakulu a gantry kapena gantry okhala ndi mawilo opukutira opangidwa ndi diamondi kuti tipeze zinthuzo kuti zikhale zolimba. Ili ndi gawo lofunika kwambiri pochotsa zinthu bwino ndikukhazikitsa mawonekedwe oyamba. Chofunika kwambiri, njirayi nthawi zonse imachitidwa yonyowa. Izi zimachepetsa kutentha komwe kumachitika chifukwa cha kukangana, kupewa kusokonezeka kwa kutentha komwe kungayambitse kupsinjika kwamkati ndikusokoneza kukhazikika kwa gawolo kwa nthawi yayitali.

Kugundana ndi Manja: Malire Omaliza a Kusalala

Njira yogwiritsira ntchito makina ikafika pachimake, kufunafuna kulondola kwa ma micron ndi ma sub-micron kumayamba. Apa ndi pomwe ukadaulo wa anthu sungathe kukambidwanso pa nsanja zapamwamba.

Gawo lomaliza ili, lotchedwa lapping, limagwiritsa ntchito slurry yomasuka—osati gudumu lopukusira lokhazikika. Gawoli limagwiritsidwa ntchito motsutsana ndi mbale yayikulu, yosalala, zomwe zimapangitsa kuti tinthu tating'onoting'ono tomwe timagubuduzika tizungulire ndikutsetsereka, ndikuchotsa zinthu zazing'ono kwambiri. Izi zimapangitsa kuti zikhale zosalala komanso zokhazikika.

Akatswiri athu akale, ambiri omwe ali ndi zaka zoposa makumi atatu aukadaulo, amagwira ntchito imeneyi. Ndiwo anthu omwe amatseka kuzungulira kopanga. Mosiyana ndi CNC grinding, komwe kwenikweni ndi kubwerezabwereza kosasunthika kwa kulondola kwa makinawo, kulumikiza ndi manja ndi njira yosinthasintha, yotseka. Amisiri athu nthawi zonse amaima kuti ayang'ane ntchitoyo pogwiritsa ntchito laser interferometers ndi milingo yamagetsi. Kutengera ndi deta yeniyeniyi, amachita kusintha kwakukulu, kupukuta malo okwera okha ndi kupanikizika kolondola, kopepuka. Kutha kukonza ndikukonza pamwamba nthawi zonse ndi komwe kumapereka kulekerera kwapamwamba kwambiri komwe kumafunika pa DIN 876 Giredi 00 kapena kupitirira apo.

Kuphatikiza apo, kupalasa ndi manja kumagwiritsa ntchito mphamvu yochepa komanso kutentha kochepa, zomwe zimapangitsa kuti mphamvu zachilengedwe za geological zomwe zili mkati mwa granite zituluke mwachilengedwe popanda kuyambitsa mphamvu zatsopano zamakina. Izi zimatsimikizira kuti nsanjayo imasunga kulondola kwake kwa zaka zambiri.

Kusankha Njira Yoyenera Yosinthira Zinthu Zanu

Mukakhazikitsa gawo la granite lopangidwa mwapadera—monga maziko olondola a Makina Oyezera Ogwirizana (CMM) kapena gawo lokhala ndi mpweya—kusankha njira yoyenera yomalizitsira ndikofunikira kwambiri ndipo kumadalira mwachindunji kulekerera komwe kukufunika.

Pazofunikira zonse kapena ntchito zomangira molakwika, kupukusa pamwamba pa CNC nthawi zambiri kumakhala kokwanira. Komabe, pa ntchito zomwe zimafuna kukhazikika kwa micron (monga mbale yowunikira pamwamba) timapita ku kupukusa pang'ono kenako ndikupukusa pang'ono ndi manja.

Pa ntchito zolondola kwambiri—monga mapulatifomu a semiconductor lithography ndi ma CMM master bases—ndalama ndi nthawi yomwe imayikidwa poyendetsa manja m'njira zambiri ndizoyenera. Ndiyo njira yokhayo yomwe ingatsimikizire kuti Kubwerezabwereza Kulondola (kuyesa kofanana padziko lonse) kuli pamlingo wa sub-micron.

Ku ZHHIMG®, timapanga njira yogwirira ntchito kuti ikwaniritse zomwe mukufuna. Ngati pulogalamu yanu ikufuna njira yowunikira yomwe imakana kusuntha kwa chilengedwe ndipo imagwira ntchito bwino pansi pa katundu wolemera, kuphatikiza ntchito zolemera za makina ndi luso la anthu lodzipereka ndiye chisankho chokhacho chomwe chingakhalepo. Timaphatikiza njira yopera mwachindunji mu dongosolo lathu lolimba la ISO-certified management management kuti tiwonetsetse kuti zinthuzo zikutsatira bwino komanso kuti zinthuzo ndi zovomerezeka.