Kufotokozeranso za Sub-Micron Precision: Kuphatikiza Ukadaulo wa Granite Air Bearing mu Machitidwe Amakono Oyenda

Munthawi yamakono ya uinjiniya wolondola kwambiri, kusintha kuchoka pa kukhudzana kwachikhalidwe kwa makina kupita ku kuyenda kopanda kugwedezeka sikulinso chizolowezi chabe—ndi chofunikira kwambiri paukadaulo. Kwa mafakitale kuyambira pakuwunika kwa semiconductor wafer mpaka kukonza kwapamwamba kwa laser, kufunafuna "kusanthula kwangwiro" kwapangitsa mainjiniya kubwerera ku chinthu chofunikira: granite wakuda wachilengedwe. Pamene chinthu chakalechi chipangidwa kukhalaGawo Lonyamula Mpweya la Gantry Type, imathetsa mavuto omwe amapitilirabe mu metrology: kukangana, kutentha, ndi makina osinthasintha.

Pa ZHHIMG (www.zhhimg.com), tawona kuti machitidwe olondola kwambiri si ongosonkhanitsa ziwalo zokha, koma mgwirizano wathunthu pakati pa sayansi ya zinthu ndi mphamvu yamadzimadzi. Maziko a magwiridwe antchito awa ali mu kulumikizana pakati pa Granite Air Guide Rail ndi Granite Air Slide Block yake yofanana. Mosiyana ndi zitsogozo za mpira wozungulira zitsulo, zigawozi zimagwira ntchito pa filimu yopyapyala ya mpweya wopanikizika, nthawi zambiri pakati pa ma microns 5 mpaka 10. Filimu ya mpweya iyi imagwira ntchito ngati fyuluta yachilengedwe, kusiyanitsa zolakwika zazing'ono kwambiri pamwamba ndikupereka mulingo wowongoka womwe ma bearing amakina sangathe kubwereza.

Chimodzi mwa ubwino waukulu wogwiritsa ntchitoSitima Yotsogolera Ndege ya Granitendi kukhazikika kwake kwachilengedwe. Mu ntchito zowunikira mwachangu, njanji zachitsulo zimapanga kutentha kudzera mukukangana, zomwe zimapangitsa kuti kutentha kukulire komanso "kusuntha molondola" pakatha maola ambiri akugwira ntchito. Granite, yomwe ndi mwala wa igneous wokhala ndi coefficient yotsika kwambiri ya kutentha, imakhalabe yopanda chidwi ndi kusinthasintha kwa kutentha kumeneku. PameneLubwe Air Slide BlockKutsetsereka pamwamba apa, kusakhudzana kwenikweni kumatanthauza kuti palibe kuwonongeka, palibe kugwedezeka kuchokera ku mipira yozungulira, komanso palibe chifukwa chopaka mafuta—chinthu chofunikira kwambiri m'malo oyeretsera a ISO Class 1 komwe utsi wa mafuta kapena fumbi lachitsulo lingawononge gulu lonse la opanga.

Gawo la Granite lolondola

Komabe, kulondola kwa dongosolo loyenda kumakhala bwino pokhapokha ngati pali cholumikizira chofooka kwambiri. Ichi ndichifukwa chake makampani akusunthira ku gulu lonse la Granite ndi zomangira za mpira ndi njanji. Ngakhale kuti ma bearing a mpweya amapereka "float" yopanda kukangana, makina oyendetsa - nthawi zambiri screw ya mpira wopangidwa ndi precision-ground kapena mota yolunjika - ayenera kuphatikizidwa mosamala kwambiri. Mwa kuyika zigawo izi zoyendetsera mwachindunji pa maziko a granite olumikizidwa bwino, timachotsa zolakwika za alignment zomwe nthawi zambiri zimavutitsa machitidwe a hybrid metal-and-stone. Njira yolumikizidwa iyi imatsimikizira kuti pakati pa mphamvu yokoka ndi pakati pa thrust zili bwino kwambiri, kuchepetsa "Abbe error" yomwe ingawononge kulondola pakuthamanga kwambiri.

Kwa makampani opanga zinthu padziko lonse lapansi, kusankhaGawo Lonyamula Mpweya la Gantry Typenthawi zambiri zimayendetsedwa ndi kufunikira kwa mphamvu zambiri popanda kuwononga kubwerezabwereza. Mu kapangidwe kabwino ka gantry, kapangidwe ka ma drive awiri kamalola kuyenda kwakukulu - kofunikira pakuwunika kwamakono kwa FPD (Flat Panel Display) - pomwe kumasunga kulimba kwa kapangidwe komwe kumaperekedwa ndi granite cross-beam. Makhalidwe achilengedwe a granite ochepetsa chinyezi ndi apamwamba kwambiri kuposa chitsulo chopangidwa kapena aluminiyamu, zomwe zimathandiza kuti dongosololi "likhazikike" nthawi yomweyo pambuyo posuntha mwachangu. Kuchepetsa nthawi yokhazikika kumeneku kumatanthauza mwachindunji mayunitsi apamwamba pa ola limodzi (UPH) kwa ogwiritsa ntchito.

Kupanga makina awa kumafuna kumvetsetsa bwino "bajeti ya zolakwika." Micron iliyonse imawerengedwa. Tikapanga gulu la Granite lokhala ndi zomangira za mpira ndi njanji, njira yathu imaphatikizapo kulumikiza pamwamba pa granite ndi manja motsatira malangizo a Giredi 00 musanayambe kukhazikitsa makina. Izi zimatsimikizira kutiSitima Yotsogolera Ndege ya Graniteimapereka chidziwitso chokwanira cha kayendedwe kake konse. Zotsatira zake ndi dongosolo lomwe limapereka mawonekedwe a nanometer komanso kubwerezabwereza kwa sub-micron, tsiku ndi tsiku, m'malo ovuta kwambiri amakampani.

Pamene tikuyang'ana tsogolo la nanotechnology ndi ma node a 2nm semiconductor, ntchito ya ukadaulo wonyamula mpweya wochokera ku miyala idzangokulirakulira. Kukhazikika kwa Granite Air Slide Block yomwe ikuyenda chete pamwamba pa njanji yolondola ndi umboni wa momwe zipangizo zachikhalidwe ndi sayansi yamakono zingagwirizanitsidwire kuti zikankhire malire a zomwe zingathe kuyezedwa. Ku ZHHIMG, tikupitilizabe kukonza mayankho ozikidwa pa granite awa, ndikuwonetsetsa kuti ogwirizana nafe ali ndi maziko okhazikika, opanda kukangana omwe amafunikira kuti amange mibadwo yotsatira yaukadaulo.

Dziwani tsatanetsatane waukadaulo ndi kuthekera kosintha mawonekedwe a nsanja zathu zoyendera pawww.zhhimg.com.


Nthawi yotumizira: Januwale-16-2026