M'makampani opanga ma granite padziko lonse lapansi, makamaka popanga nsanja zapamwamba kwambiri za granite (chinthu chachikulu pakuyezera molondola ndi kukonza makina), kusankha kwa zida zodulira kumatsimikizira mwachindunji momwe ntchitoyo ikuyendera, yolondola, komanso yotsika mtengo pakukonza kotsatira. Pakadali pano, mabizinesi ambiri opangira zinthu ku China amadalira zida zopangira miyala zomwe zimapangidwa m'nyumba zopanga tsiku ndi tsiku, pomwe opanga oyenerera komanso apamwamba adayambitsa mizere yopangira zida zakunja ndi zida zamakono. Kukula kwa njira ziwirizi kumawonetsetsa kuti kuchuluka kwa ma granite ku China kumakhalabe kopikisana pamsika wapadziko lonse lapansi, popanda kutsalira pamiyezo yapamwamba yapadziko lonse lapansi. Pakati pa zida zosiyanasiyana zodulira zomwe zilipo, chowonadi chamwala chodziwikiratu chokhachokha chakhala chida chomwe chimagwiritsidwa ntchito kwambiri pakudulira nsanja ya granite, chifukwa cha magwiridwe ake apamwamba komanso kusinthika kwamitengo yamtengo wapatali, makulidwe osiyanasiyana.
1. Kugwiritsa Ntchito Koyambira kwa Fully Automatic Bridge-Type Cutting Saws
Disiki yamwala yamtundu wa mlatho yodziwikiratu yokha imapangidwa kuti idulire nsanja za granite ndi mapulateleti a nsangalabwi-zinthu zomwe zimafunikira kuwongolera mwatsatanetsatane komanso mtengo wapamwamba wamsika. Mosiyana ndi zida zachikhalidwe zamabuku kapena theka-zodziwikiratu zokha, macheka amtunduwu amatenga malo osasunthika ndipo amayendetsedwa ndi dongosolo lanzeru. Kapangidwe kameneka sikungopangitsa kuti ntchito ikhale yosavuta (kuchepetsa kudalira luso lamanja) komanso imaperekanso kulondola kwapadera (kokhala ndi zopatuka zomwe zimatha kuwongolera mkati mwa ma microns pazigawo zazikulu) komanso kukhazikika kwanthawi yayitali. Kaya akukonza nsanja zazing'ono zowoneka bwino za granite kuti zigwiritsidwe ntchito m'ma labotale kapena mbale zazikulu zazikulu zamafakitale, zidazo zimatha kusintha malinga ndi kukula kosiyanasiyana popanda kusokoneza makulidwe ake, ndikupangitsa kuti ikhale mwala wapangodya wopanga nsanja zamakono za granite.
2. Kapangidwe Kakakulu ndi Mfundo Yogwirira Ntchito Yamacheka Amiyala
Makina odulira amtundu wa mlatho wodziwikiratu amaphatikiza makina apamwamba kwambiri, iliyonse imagwira ntchito yofunika kwambiri pakuwonetsetsa kulondola, kuchita bwino, komanso kulimba kwa zida. Pansipa pali kuwonongeka kwa machitidwe ake akuluakulu ndi mfundo zawo zogwirira ntchito:
2.1 Main Guide Rail and Support System
Monga "maziko" a zipangizo zonse, njanji yaikulu yotsogolera ndi njira yothandizira imapangidwa kuchokera ku zipangizo zamphamvu kwambiri, zosavala (zomwe zimazimitsidwa zitsulo za alloy kapena chitsulo chokhazikika). Ntchito yake yayikulu ndikuwonetsetsa kuti makina onse azigwira ntchito mokhazikika panthawi yodula kwambiri. Pochepetsa kugwedezeka ndi kusamuka kwapambuyo, dongosololi limalepheretsa kudulidwa kwa zida zomwe zimachitika chifukwa cha kusakhazikika kwa zida - chinthu chofunikira kwambiri pakusunga kusalala kwa nsanja za granite. Chothandiziracho chimakonzedwanso kuti chizitha kunyamula katundu, zomwe zimathandiza kuti zithe kupirira kulemera kwa midadada yayikulu ya granite (nthawi zambiri yolemera matani angapo) popanda kupunduka.
2.2 Spindle System
Dongosolo la spindle ndi "cholondola pachimake" cha macheka odulira, omwe amayang'anira kuyika bwino mtunda waulendo wagalimoto ya njanji (yomwe imagwira diski yodulira). Pakuti granite nsanja kudula, makamaka pokonza mbale kopitilira muyeso-woonda nsanja (makhuthala otsika ngati 5-10mm nthawi zina), dongosolo spindle ayenera kuonetsetsa zotsatira ziwiri zovuta: kudula flatness (palibe warping wa pamwamba odulidwa) ndi makulidwe yunifolomu (monga makulidwe kudutsa lonse nsanja akusowekapo). Kuti izi zitheke, spindle ili ndi mayendedwe olondola kwambiri komanso makina oyendetsa servo, omwe amatha kuwongolera mtunda woyenda ndi malire olakwika osakwana 0.02mm. Mlingo wolondolawu umayala mwachindunji maziko a njira zotsatizana zopera ndi kupukuta pamapulatifomu a granite.
2.3 Vertical Lifting System
Dongosolo lokwezera loyima limawongolera kusuntha kosunthika kwa tsamba la macheka, kulola kuti lisinthe kuya kwa kudula molingana ndi makulidwe a chipika cha granite. Dongosololi limayendetsedwa ndi phula lolondola kwambiri la mpira kapena silinda ya hydraulic (malingana ndi zida zomwe zili), kuonetsetsa kukweza kosalala komanso kokhazikika popanda jitter. Panthawi yogwira ntchito, makinawo amangosintha mawonekedwe a tsamba la macheka potengera zomwe zidakhazikitsidwa kale (zolowera kudzera paukadaulo wowongolera), kuwonetsetsa kuti kuya kwakuya kumafanana ndi makulidwe ofunikira a nsanja ya granite yopanda kanthu-kuchotsa kufunika kosintha pamanja ndikuchepetsa zolakwika za anthu.
2.4 Horizontal Movement System
Dongosolo loyenda mopingasa limathandizira kusuntha kwa macheka - njira yosuntha macheka molunjika kuti adutse chipika cha granite. Ubwino waukulu wa dongosololi ndi liwiro lake la chakudya chosinthika: ogwiritsa ntchito amatha kusankha liwiro lililonse pamlingo womwe watchulidwa (nthawi zambiri 0-5m/mphindi) kutengera kuuma kwa granite (mwachitsanzo, mitundu yolimba ya granite ngati "Jinan Green" imafuna kuthamanga kwapang'onopang'ono kuti apewe kutayika kwa macheka ndikuwonetsetsa kudulidwa kwabwino). Kuyenda kopingasa kumayendetsedwa ndi injini ya servo, yomwe imapereka torque yosasinthika komanso kuwongolera liwiro, kupititsa patsogolo kudula molondola.
2.5 Lubrication System
Kuti muchepetse kukangana pakati pa magawo osuntha (monga njanji zowongolera, zomangira zopota, ndi zomangira za mpira) ndikuwonjezera nthawi ya moyo wa zida, makina opaka mafuta amatengera kapangidwe ka mafuta osambira pakati pawo. Dongosololi limangopereka mafuta opaka kuzinthu zofunikira pafupipafupi, kuwonetsetsa kuti magawo onse osuntha amayenda bwino osavala pang'ono. Mapangidwe osambira amafuta amalepheretsanso fumbi ndi zinyalala za granite kulowa m'dongosolo lopaka mafuta, kusunga bwino kwake komanso kudalirika.
2.6 Dongosolo Lozizira
Kudula kwa granite kumapanga kutentha kwakukulu (chifukwa cha kukangana pakati pa tsamba la macheka ndi mwala wolimba), zomwe zimatha kuwononga tsamba la macheka (kuyambitsa kutentha ndi kuzizira) komanso kumakhudza kudula molondola (chifukwa cha kuwonjezereka kwa matenthedwe a granite). Dongosolo lozizirira limathana ndi nkhaniyi pogwiritsa ntchito mpope wamadzi wodzizira wodzipereka kuti azizungulira choziziritsa chapadera (chopangidwa kuti chisachite dzimbiri ndi kupititsa patsogolo kutentha) kupita kumalo odulira. Choziziriracho sichimangotenga kutentha kuchokera ku tsamba la macheka ndi granite komanso chimachotsa zinyalala zodula, kusunga malo odulirako aukhondo komanso kupewa zinyalala kusokoneza kudula. Izi zimatsimikizira kugwira ntchito kosasinthasintha ndikuwonjezera moyo wautumiki wa tsamba la macheka
2.7 Brake System
Ma brake system ndi gawo lofunikira lachitetezo komanso cholondola, lomwe limapangidwa kuti liyimitse mwachangu komanso modalirika kusuntha kwa tsamba la macheka, crossbeam, kapena njanji ikafunika. Imatengera ma electromagnetic kapena hydraulic brake mechanism, yomwe imatha kuchita mkati mwa ma milliseconds kuti iteteze kupitilira (kuwonetsetsa kuti kudula kuyima ndendende pamalo omwe adakhazikitsidwa) ndikupewa ngozi zomwe zimachitika chifukwa chakuyenda mosayembekezereka. Pakusintha pamanja kapena kuzimitsa mwadzidzidzi, ma brake system amawonetsetsa kuti zidazo zimakhalabe zoyima, kuteteza onse ogwira ntchito ndi granite workpiece.
2.8 Electrical Control System
Monga "ubongo" wa macheka odulira amtundu wa mlatho wodziwikiratu, makina owongolera magetsi amakhala pakatikati pa kabati yowongolera magetsi, kupangitsa njira zonse zamanja komanso zodziwikiratu. Zinthu zazikuluzikulu zikuphatikiza:
- Kukhazikitsa kwa Intelligent Parameter: Ogwiritsa ntchito amatha kuyika magawo odulira (monga kudula kuya, kuthamanga kwa chakudya, ndi kuchuluka kwa mabala) pogwiritsa ntchito mawonekedwe a touchscreen, ndipo makinawo amangogwiritsa ntchito kudula - kuchepetsa zolakwika za anthu ndikuwongolera kusasinthika.
- Variable Frequency Speed Regulation (VFD): Liwiro la chakudya cha tsamba la macheka amiyala limayang'aniridwa ndi ma frequency frequency drive, kulola kusintha kopanda mayendedwe. Izi zikutanthauza kuti liwiro limatha kusinthidwa mosalekeza m'malo ogwirira ntchito, m'malo mongokhala ndi liwiro lokhazikika - chinthu chofunikira kwambiri kuti muzolowerane ndi kuuma kwa granite ndi zofunikira zodulira.
- Kuyang'anira Nthawi Yeniyeni: Dongosolo limawunika magawo ofunikira (monga liwiro la spindle, kutentha kozizira, ndi mawonekedwe a brake) munthawi yeniyeni. Ngati azindikira kuti pali vuto (mwachitsanzo, kutsika kwa kuzizira kapena kutentha kwambiri kwa spindle), makinawo amatulutsa alamu ndikuyimitsa makina ngati kuli kofunikira - kuwonetsetsa kuti akugwira ntchito motetezeka komanso mokhazikika.
Nthawi yotumiza: Aug-21-2025