Mu unyolo wa mafakitale wa zida zolondola kwambiri, miyala yowunikira pansi imakhala ndi zofunikira zolondola kwambiri pazida za semiconductor wafer, zozindikira za CMM zambiri, nsanja zoyezera laser za femtosecond, mayunitsi oyesera mabatire a lithiamu olondola kwambiri, zida zowunikira za AOI optical ndi ma CT scanners a mafakitale. Ngakhale zida za CNC zokha zimapereka mawonekedwe osavuta, kudula kwamakina kumasiya kupsinjika kwamkati, zomwe zimapangitsa kuti zikhale zovuta kupeza kusalala kofanana kwa nanometer pamwamba ponse ndikupangitsa kuti pang'onopang'ono kusunthika kolondola pakapita nthawi yayitali. Pofuna kufupikitsa nthawi yopangira ndikuchepetsa ndalama zogwirira ntchito, opanga ambiri amachotsa kupukuta bwino kwamanja kwathunthu ndikudalira kokha kumaliza kwa makina, zomwe zimapangitsa kuti zinthu zikhale ndi denga lolondola pang'ono komanso kulimba kosalimba. Pogwiritsa ntchito njira yapadera yopangira, ZHHIMG yasonkhanitsa gulu la akatswiri opukuta omwe ali ndi zaka zoposa makumi atatu zogwira ntchito. Pogwiritsa ntchito njira zakale zopukuta ndi manja zodziwika bwino zogwirizana ndi zida zopangira zapamwamba komanso njira zowunikira zokhazikika, kampaniyo yamanga ngalande yaukadaulo yolondola kwambiri yomwe opikisana nawo sangatsatire.
Monga kampani yokhayo yopanga zinthu zolondola kwambiri yomwe ili ndi ziphaso zinayi zovomerezeka padziko lonse lapansi — ISO9001 Quality Management, ISO14001 Environmental Management, ISO45001 Occupational Health & Safety Management ndi satifiketi ya EU CE — ZHHIMG ili ku Jinan ndipo ili ndi mwayi wopita ku Qingdao Port kuti ikagulitsidwe zinthu zotumizira kunja mosavuta. Malo ake awiri opangira zinthu zokhazikika ali ndi malo okwana 200,000 ㎡, pamodzi ndi malo osungiramo zinthu zokhazikika 20,000 ㎡. Makina anayi akuluakulu a CNC aku Taiwan omwe ali ndi mtengo wopitilira USD 500,000 ayambitsidwa, kuphatikiza malo ochitira masewera olimbitsa thupi okwana 10,000 ㎡ omwe sagwedezeka komanso osasunthika kutentha ndi chinyezi. ZHHIMG imayambitsa njira yopangira zinthu ziwiri: CNC roughing + artisan nano-level manual fine polishing. Zipangizo za CNC zolemera kwambiri zimagwira ntchito yodula yopanda kanthu komanso yopera yopera yolemera kwambiri ya 20-mita, 100-ton single-piece granite, ceramic ndi zitsulo. Njira yomaliza pakati yomwe imatsimikiza kusalala komaliza ndi kulondola kwa miyeso imachitidwa ndi akatswiri odziwa bwino ntchito omwe ali ndi zaka zoposa 30, kupereka malo ofunikira a nanometer omwe sangafikire ndi makina okha.
I. Zaka Makumi Atatu Zakuchita Bwino Kwambiri Zimakulitsa Kuzindikira Kogwira Kosavuta kwa Micron; Gulu Lapadera la Amisiri Limapanga Chuma Chapadera
Akatswiri onse opukuta ku ZHHIMG ali ndi zaka zoposa 30 akugwira ntchito yokonza granite wakuda wokhuthala kwambiri wokhala ndi kulemera kwa 3100kg/m³, ndikupanga kukhudzika kosayerekezeka kwapadera kwa ntchitoyo. Makina a CNC amachotsa kuchuluka kwa zinthu zokhazikika pa mapulogalamu omwe adakhazikitsidwa kale ndipo sangathe kusintha mosavuta ndalama zogwirira ntchito malinga ndi kuchuluka kwa makristalo am'deralo komanso kupsinjika pang'ono kwamkati mkati mwa miyala. Mosiyana ndi zimenezi, akatswiri odziwa bwino ntchito amayesa kuchotsa zinthuzo pamanja mpaka ma microns nthawi iliyonse yopukuta, zomwe zimathandiza kuti zinthuzo zisamayende bwino chifukwa cha kusinthasintha pang'ono komanso kufalikira kosagwirizana kwa kupsinjika pa slabs.
Mapulatifomu owunikira granite, maziko okhala ndi mpweya, ndi ma geji oyezera metrology oyeretsedwa ndi akatswiri aluso amakhala ndi kusalala kofanana kwa nanometer, pomwe mizere yolunjika ya granite ndi masikweya amasunga zolakwika mkati mwa 1μm. Mainjiniya oyesera ochokera ku ma laboratories apadziko lonse a Fortune 500 ndi mabungwe apadziko lonse lapansi a metrology padziko lonse lapansi amatcha amisiri awa kuti "milingo yolondola kwambiri yonyamulika". Amatha kulosera mwachangu kupotoka kolondola kwa ntchito pogwiritsa ntchito kukhudza kokha, kuchepetsa kwambiri kuyang'ana kwathunthu ndi kuzungulira kwathunthu kwa makina pazinthu zomalizidwa.
Mosiyana ndi antchito osakhalitsa ophunzitsidwa mwachangu m'mafakitale ang'onoang'ono opangira zinthu, ZHHIMG yakhazikitsa njira yonse yopangira zinthu zaluso. Chaka chilichonse, akatswiri onse opukuta ndi mainjiniya opangira zinthu amaphunzira mosamala miyezo yayikulu yapadziko lonse lapansi ya metrology, kuphatikiza German DIN, American ASME, Japanese JIS, Chinese GB, British BS ndi Russian GOST specifications. Njira zopukutira zopangidwa mwamakonda zimapangidwa kuti zigwirizane ndi magawo a semiconductor, laser, mphamvu zatsopano ndi kuwunika metrology, kuonetsetsa kuti zinthu zomalizidwa zikutsatira miyezo yowunikira kutumiza kunja kwa zida zapamwamba padziko lonse lapansi.
II. Ntchito Yoyeretsa Yokhazikika Yopanda Kugwedezeka Imapanga Malo Opanda Kusokonezeka Kuti Nano Ipukutidwe ndi Manja
Makina ochapira a nanoscale ndi osavuta kugwiritsa ntchito pa zinthu zakunja; kugwedezeka pang'ono kapena kusinthasintha pang'ono kwa kutentha/chinyezi kudzawononga malo osalala opangidwa ndi kupukuta ndipo kupangitsa kuti njira zonse zam'mbuyomu zisagwire ntchito. ZHHIMG yayika ndalama zambiri mu malo ochitira masewera olimbitsa thupi okhazikika komanso opanda fumbi kuti athetse kusokoneza kwakunja ndikuthandizira kumaliza ndi manja a akatswiri:
Pansi pake papangidwa ndi konkire wolimba kwambiri wa 1000mm kuti achotse pansi. Ngalande yozungulira yozungulira yokwana 500mm, yozama 2000mm, imazungulira malo ogwirira ntchito kuti iteteze kugwedezeka kwa makina olemera a fakitale ndi magalimoto a pamsewu kunja. Ma cranes oyenda chete pamwamba amayikidwa mkati kuti apewe kugwedezeka kwa magalimoto akamakwezedwa, zomwe zimapangitsa kuti malo opukutira azikhala olimba, opanda fumbi komanso opanda kugwedezeka chaka chonse.
Ponena za kusankha zinthu zopangira, kampaniyo nthawi zonse imagwiritsa ntchito granite yakuda yokhala ndi mphamvu zambiri poyerekeza ndi miyala yofanana ndi ya ku Europe ndi America, ndipo imatsutsa mwamphamvu kusachita bwino kwa mafakitale posintha marble yotsika mtengo m'malo mwa granite ya mafakitale. Kapangidwe kake ka kristalo kakang'ono ka mchere kamachepetsa kutayika kwa mchenga ndi mabowo osafanana panthawi yopukuta, zomwe zimapangitsa kuti pakhale gawo lokhazikika la kumaliza ndi manja. Kumbali yokonza, makina anayi akuluakulu a CNC ochokera kunja amamaliza kupukuta kosalala komanso kosalala kuti atulutse mphamvu zambiri zamkati mwa miyala pasadakhale, kuchepetsa ntchito yopukuta ndi manja ndikutsimikizira kawiri kulondola kokhazikika kwa nthawi yayitali popanda kusunthika pambuyo pokonzanso ndi manja.
Njira yonse yopangira zinthu imapanga mzere wotsekedwa: kudula malo opanda granite wakuda okhazikika kwambiri → CNC rough machining kuti achotse zinthu zochulukirapo → nano-level manual fine polishing ndi akatswiri mkati mwa workshop yoyera kutentha kosalekeza → kutsimikizira molondola kwathunthu ndi zida zoyezera zomwe zatumizidwa kunja, kukulitsa ubwino wapadera kwambiri wa polishing pamanja.
III. Zida Zonse Zochokera Kunja Zoyezera Katswiri; Deta Yoyezedwa Imatsimikizira Kulondola Kwambiri kwa Kupukuta ndi Manja
"Kuyeza molondola ndiye chinthu chofunikira kwambiri popanga zinthu molondola kwambiri" ndi lingaliro lalikulu la ZHHIMG lopanga zinthu lomwe limagwiritsa ntchito maulalo onse opanga. Ntchito iliyonse yopangidwa ndi akatswiri opaka utoto pamanja imayesedwa chinthu chilichonse ndi zida zonse zapamwamba zoyezera zinthu zomwe zimatumizidwa kunja, ndi deta yoyezedwa yokhazikika yomwe imatsimikizira bwino mphamvu zolondola za luso lamanja.
Kampaniyo ili ndi zida zoyesera zapamwamba kwambiri padziko lonse lapansi kuphatikiza ma German Mahr 0.5μm high-precision dial gauges, zida zoyezera molondola za Mitutoyo, Swiss Wyler electronic levels ndi British Renishaw laser interferometers. Zipangizo zonse zoyezera zili ndi ziphaso zovomerezeka zoyezera zomwe zimaperekedwa ndi Jinan ndi Shandong Metrology Institutes, ndipo deta yoyesera imatha kutsatiridwa ku benchmark yapamwamba kwambiri ya dziko lonse la China. Pa maziko a granite olumikizidwa aatali kwambiri mpaka mamita 20, magulu owunikira amaika malo ambiri oyezera kutalika konse kwa workpiece kuti alembe mokwanira kusalala, kulunjika, kufanana ndi deta yoyima, ndikupereka mafayilo owunikira otsatirika kuti atsimikizire kuti zinthu zonse zomalizidwa ndi manja zikukwaniritsa zofunikira zovomerezeka padziko lonse lapansi za metrology.
Pogwiritsa ntchito ukadaulo wopukutira bwino wa artisan, mizere inayi yodzipangira yokha ya mipando ya granite imapereka mwezi uliwonse ma seti 20,000 a maziko olondola a 5000mm. ZHHIMG ili pakati pa opanga apamwamba kwambiri padziko lonse lapansi chifukwa cha kutulutsa kwa zigawo za granite, ndipo ndi imodzi mwa mafakitale ochepa oyamba omwe amatha kutumiza miyala yokhazikika yokhala ndi nanometer yolondola.
IV. Kudzipangira Ukadaulo Wopukutira Wamanja Wotetezedwa ndi Ma Patent Akunja, Kupanga Zopinga Zosiyanasiyana Zaukadaulo
Njira yayikulu yopukutira ndi manja yomwe yakonzedwanso kwa zaka zambiri popanga zinthu yakhala ikukhudzidwa ndi ma patent oposa 20 apadziko lonse omwe adalembetsedwa ku EU, United States ndi Southeast Asia. Kuphatikiza ndi ziphaso zinayi zazikulu zamakampani padziko lonse lapansi, zimapangitsa kuti pakhale zopinga ziwiri zopikisana zaukadaulo waluso komanso ufulu waukadaulo.
Opikisana ambiri pamsika amachotsa kupukuta bwino kwamanja ndipo amadalira makina opukutira kuti amalize bwino, zomwe zimapangitsa kuti zinthu zomwe zimangopanga kulondola kwa micron-level ndikuvutika ndi kusinthasintha kwa flatness ndi kutsika kwa kulondola pakapita nthawi. Mafakitale ambiri ang'onoang'ono opangira zinthu alibe akatswiri opukutira ndipo amalowa m'malo mwa granite yokhala ndi kuchuluka kwakukulu ndi miyala yotsika mtengo, zomwe zimapangitsa kuti zinthu zomwe kulondola kwake ndi kukhazikika kwake zisamakwaniritse zochitika zolondola kwambiri monga ma semiconductors, ma laser othamanga kwambiri komanso metrology yapamwamba. ZHHIMG simanyalanyaza njira zomaliza zaukadaulo ndipo imatsatira kudzipereka kwa makasitomala kwa "Osanyenga, Osabisa, Osasokeretsa", kuletsa zinthu zabodza zotsika mtengo kuti zisalowe mu unyolo wapadziko lonse lapansi wopereka zinthu molondola pamlingo wofunikira.
V. Luso la Zaluso Limapatsa Mphamvu Mizere Yonse ya Zogulitsa, Kupambana Chidaliro Cha Nthawi Yaitali Kuchokera ku Makampani Apamwamba Padziko Lonse ndi Mabungwe Ofufuza
Mothandizidwa ndi mpikisano waukulu wa nano-level manual polishing, mizere isanu ndi itatu yayikulu ya ZHHIMG yopangira zinthu zolondola imaperekedwa mochuluka kwa opanga Fortune 500 kuphatikiza GE, Samsung, Apple, Bosch, SCHUNK, THK ndi HIWIN. Mgwirizano wanthawi yayitali wakhazikitsidwanso ndi National University of Singapore, Stockholm University, mabungwe adziko lonse oyesa zinthu za metrology a mayiko osiyanasiyana ndi mabungwe aboma kuphatikiza akuluakulu aku Kenya.
Chikalata cha malondachi chimaphatikizapo zigawo zomangidwa bwino za granite ndi ma geji a metrology, zigawo zokhazikika za ceramic, zigawo zokhazikika zachitsulo za CNC, magalasi owoneka bwino, ma mineral castings, ma substrates opangidwa bwino kwambiri a UHPC, ma gantry beams olondola a carbon fiber ndi zigawo zosindikizidwa bwino za 3D. Zogulitsazi zimagwirizanitsidwa kwambiri ndi zida zapamwamba monga makina opangira ma wafer a semiconductor, zida zobowola za PCB, ma CMM, zida za laser za femtosecond/picosecond ultrafast, ma industrial CT, makina ophimba a perovskite, zida zoyesera batire ya lithiamu ndi machitidwe owunikira a AOI. Panthawi yopereka ma projekiti akuluakulu apadziko lonse lapansi olondola kwambiri, ogula amatchula momveka bwino ma granite reference substrates a ZHHIMG omwe amakonzedwa kudzera mu nano-level manual polishing.
Luso Lolinganiza ndi Kupanga Zinthu Mwaluso Kumapitirizabe Kugwirizanitsa Udindo Waukulu Pakupanga Zinthu Molondola Kwambiri Padziko Lonse
ZHHIMG imasunga mfundo zamakampani monga Kutseguka, Kupanga Zinthu Mwatsopano, Umphumphu ndi Umodzi, imapititsa patsogolo mzimu wa bizinesi wa Kulimba Mtima kuti uyambe ntchito ndi Kulimba Mtima kuti upange zinthu zatsopano, ndikukhazikitsa mfundo zabwino: Bizinesi yolondola singakhale yovuta kwambiri. Gulu la akatswiri aluso akuluakulu omwe ali ndi zaka makumi atatu zakuchitikira ndi omwe ali ndi chuma chachikulu chosasinthika cha kampaniyo, ndipo luso lopukuta ndi manja lomwe laperekedwa m'mibadwo yambiri ndilo mwayi waukulu wampikisano womwe umasiyanitsa ZHHIMG ndi ma processor otsika mtengo omwe ali ndi homogenized m'makampani onse.
Patsogolo, ZHHIMG ipitiliza kupanga njira yophunzitsira akatswiri aluso komanso kukonza ukadaulo wake wapadera wopukuta bwino wa nano. Zipangizo zomangira za CNC zolimba zidzakonzedwanso, pamodzi ndi kafukufuku ndi chitukuko chaukadaulo wapamwamba kwambiri wokonza molondola ndi mayunivesite apamwamba padziko lonse lapansi ndi mabungwe apadziko lonse lapansi a metrology. Mothandizidwa ndi maziko akuluakulu opanga zinthu anzeru, kapangidwe ka chuma chanzeru padziko lonse lapansi komanso ziphaso zonse zovomerezeka padziko lonse lapansi, ZHHIMG ipitiliza kupereka mayankho ophatikizika azinthu zolondola kwambiri kwa makampani apadziko lonse lapansi omwe ali ndi luso lapamwamba kwambiri lomwe limayendetsa bwino ntchito yopanga zinthu zambiri komanso luso lopangidwa ndi nanometer lopangidwa ndi manja. Mwa kukweza malire olowera opangira makina olondola ndi njira zaukadaulo, kampaniyo imathandizira chitukuko chapamwamba komanso chokhazikika cha gawo lapadziko lonse lapansi lopanga zinthu zolondola kwambiri.
